CD Power-Series > Single-Flex Clamp Steel

Single-Flex CD Power-Series Couplings

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The Power-Series is the latest addition to Zero-Max’s leading Composite Disc Coupling (CD® Coupling) offering.   The Power-Series compliments the traditional line of CD Couplings with a design that provides higher torque density - more torque capacity in a smaller package - while also taking advantage of the field-proven benefits of our composite disc technology.  Applications that require higher shaft misalignment capacity will still benefit from the traditional line of CD Couplings.
 
The Power-Series single-flex Composite Disc Couplings deliver the highest torsional stiffness of all CD Couplings, high precision, and durable high-speed operation in demanding servo motor driven applications. Although the single-flex design provides the most limited parallel shaft misalignment (similar to metal disc couplings), these compact flexible shaft couplings feature predictable high quality, servo-rated performance, zero backlash operation, multiple hub options, and they eliminate issues related to fretting and fatigue corrossion often seen with metal disc couplings.  They are ideal for systems that require high-speed reversing or indexing motion profiles.  Fast Delivery and Fully Customizable. 
 
Get fast turnaround on all CD Power-Series single flex couplings or Contact us about our customization expertise to meet specific application needs.  The Power-Series is also available in a double-flex model which provides higher shaft misalignment capacity.


 

Selecting the Right Power-Series Composite Disc Single Flex Coupling

Which Hub Style Should I Choose?

The preferred hub style depends on the application, space envelope, and personal preference.  Clamping hubs are most often chosen for their simple connection and because they do not damage the shaft they are attaching to.  By engaging the entire circumference of the shaft, they also provide a strong connection.  Zero-Max clamp hubs are suitable for use on shafts with or without keyways, although keyways are often recommended for maximum torque capacity (see transmittable torque capacity charts).  Zero-Max offers both a single-piece (integral) clamping hub as well as a two-piece (split) clamping hub for larger bore options and easier installation.  Shrink-Disc hubs can be chosen if needed for higher torque transmission on keyless shafts or if axial installation fasteners are required.   Shrink-Disc hubs provide a uniform design and clamping force promoting smooth operation at high speeds.

The Power-Series comes standard with an option for an Adaptor Mount Hub that is compatible with ISO 9409-1 mounting standards and provides easy connection to many flanged gear reducers, motors, robotic equipment, etc. - providing an integrated attachment solution.  Zero-Max also offers a standard Flange Hub that can be attached to specific system outputs for the most compact solution possible.  Choose any of the links above or contact the factory for more details.

 

Custom Power-Series Single Flex Couplings

Every application is unique.  Any of our Power-Series single-flex Flexible Shaft Couplings can also be customized to your specific application and performance requirements.  Bore size, mounting, materials, plating, and more can be tailored to your needs.  For over 75-years Zero-Max has earned the reputation of being the leader in customized solutions with nearly half of our sales each year coming from custom designs.  We can offer a solution for nearly any application.
 
Zero-Max has the experience and expertise from thousands of different applications to design and build a custom CD Coupling Solution.  Zero-Max engineering uses the latest technology available to solve coupling needs.  State-of-the-art CAD, machining, test, and analysis systems allow us to design solutions reliably for unique needs at our ISO 9001:2015 Certified Factory.  Click Here to read more about our custom solutions.

 

Improve Performance with Power-Series Single Flex CD Shaft Couplings

Zero-Max designs, and manufactures versatile and high-performance flexible shaft couplings for many motion control and power transmission applications. Since 1989, Zero-Max has been a leading innovator in composite disc flexible shaft coupling designs.  Our team designs and manufactures the highest-performance composite disc shaft couplings in the industry.   

Find a sales representative to order, submit a request a quote, or contact us to discuss our composite disc single flex shaft coupling solutions.