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SUMMARY
Tests and inspects manufactured products at various stages of the production process. Creates, updates and troubleshoots all coordinate measuring machine programs. Compiles and evaluates statistical data to determine and maintain quality and reliability of products by performing the following duties.
ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
Performs first piece inspections by verifying setups at each manufacturing operation. Responsible for approval to proceed with production process. Documents results and provides feedback to production machinists and management.
Performs inprocess inspections at specified stages in the production process. Collects and evaluates statistical data during production process. Provides feedback to production machinists and management. Provides assistance in developing process control methods and procedures to achieve optimum quality within limits of equipment capability.
Performs final inspections of purchased and manufactured product. Follows quality control procedures and sampling plans. Enters final inspection data into quality control database for analysis. Continuously monitors inspection priority list.
Segregates and evaluates nonconforming product. Prepares nonconforming material and test reports.. Provides feedback to manufacturing and production control regarding disposition. Initiates internal and outside supplier corrective action requests. Processes returns of purchased product.
Cleans, maintains, and calibrates precision measuring and test equipment. Maintains calibration recall system. Provides assistance developing and documenting calibration control methods and procedures. Provides assistance in the selection and/or design of measurement equipment, fixtures, and gauging.
Operates, cleans and maintains coordinate measuring machines. Responsible for creating, updating and troubleshooting all coordinate measuring machine programs. Adds data collection routines to existing programs. Includes writing data collection routines, maintaining statistical data, backups of measurement programs and archieving of statistaical files.
QUALIFICATIONS To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE
Must have a minimum of 5 years experience in metrology/quality control. Must be proficient in the use of a variety of precision measuring equipment, including all standard hand/surface equipment and coordinate measuring machine. Must have a minimum of three years of experience writing coordinate measuring machine programs. Must have the ability to interpret engineering drawings and have a working knowledge of geometric dimensioning and tolerancing. Must have a working knowledge of statistical process control methods. Formal training in mechanical inspection including ASQC certifications for mechanical inspector and quality technician preferred.
LANGUAGE SKILLS
Ability to read and comprehend detailed instructions, correspondence, and memos. Ability to write simple correspondence, and detailed instructions. Ability to effectively document inspection and test results. Ability to effectively communicate with customers, clients, and other employees of the organization.
MATHEMATICAL SKILLS
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, percentage, and to draw and interpret bar graphs. Ability to interpret run charts, control charts, and histograms. Working knowledge of CPK and CP calculations.
REASONING ABILITY
Ability to apply common sense understanding to carry out detailed, involved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations.
COMPUTER SKILLS
PC-DMIS and Microsoft Office, required
Experience with Epicor ERP, preferred
Working knowledge of Microsoft Access preferred
PHYSICAL DEMANDS The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is frequently required to use hands to finger, handle, or feel; and talk or hear. The employee is occasionally required to reach with hands and arms. The employee must regularly lift and/or move up to 10 pounds and frequently lift and/or move up to 25 pounds. Specific vision abilities required by this job include close vision, depth perception, and ability to adjust focus.
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