Zero-Max® Drives Selection

If you wish, you can use the Sizing Software which will take your information and automatically suggest the correct Drive Model.

1. Start By Determining The Torque Required To Start And Run Your Machine.
This may be the most important step in selecting the best drive model for your application. All Zero-Max Drives are rated for constant torque and variable horsepower throughout the speed range.

Be sure to apply the proper Service Factor and consider the Type of Application.

2. Determine Speed Range Required For Your Machine Processes.
The Zero-Max Drive speed range of 0-400 RPM is given assuming an input speed of 1800 RPM and full load on the output shaft.

The selection of input speed and direction of input have a bearing on final output speed. Lower input speeds reduce the speed range proportionately.

Running the input in the non-preferred direction substantially increases the speed range but may result in shorter life. For best results, run the Zero-Max in the preferred direction and match its speed range to your machine requirement.

Take as much reduction as possible, from the output shaft to the load, to provide adequate torque and to maximize accuracy of speed control.

 

Service Factors
Type of Load Type of Duty
8 to 10 hrs./day
24 hrs./day
Uniform 1.0 1.5
Moderate Shock
1.5
2.0
Heavy Shock
2.0
3.0
Reversing Service
2.0
3.0
Low Inertia
2.0
3.0
High Inertia
Not
Recommended
Not
Recommended
Types of Applications Running Torque
Multiplier
General machines with ball or roller bearings
1.2-1.3
General machines with sleeve bearings
1.3-1.6
Conveyors and machines with excessive sliding friction
1.6-2.5
Machines that have "high" load spots in their cycle
like printing, punch presses and machines with cams/crank-operation
2.5-6.0
3. Determine Output Shaft Rotation.
This is done by looking directly at the end of the output shaft. Model numbers ending in "1" are CCW output, "2" are CW output and "3" are reversible. Use of the Zero-Max in-line and right angle gearheads does not change the direction of rotation of the final output shaft.

 


 

4. Consult the "Torque & Speed" chart to find the correct Zero-Max Drive.

 

5. Select The Proper Method Of Providing Input Speed To The Zero-Max Drive.
If the Zero-Max Drive is being used as a secondary drive unit, input is best provided by a timing belt drive. Other methods include chain and sprocket, 'O' ring and step-over gears.

Less desirable (because of excessive overhung load applied) are V-belt drives and flat belts. In any case, care should be taken to mount pulleys, sprockets etc. as close to the Zero-Max Drive case as possible to minimize overhung loads on the shafts.

If a Zero-Max motor is to be used, the following motor options are available:

MOTOR DATA  
ZM
Motor
ENCL Horse
Power
Voltage Hz Phase
M3 DP 1/3 115 60 1
M9 DP 1/3 230 60 1
M42 DP 1/3 208-230/460 60 3
M5 TEFC 1/4 115 60 1
M5 TEFC 1/4 230/460 60 3
Other motors are available, please contact the factory with your requirements.

6. Determine The Type Of Control Best Suited To Your Application.
Lever control is supplied as standard with all models of Zero-Max Drives.

The lever control is best suited for application requiring rapid and frequent speed changes. The screw type control is best suited for precise settings and speed repeating.

Click here to see other control options.

 

The right to make engineering refinements on all products is reserved.
Dimensions and other details subject to change.
When dimensions are critical, detailed drawings should be obtained from the factory.

Send mail to zero-max@zero-max.com with questions or comments about this web site.
13200 Sixth Avenue North • Plymouth, MN 55441
1-800-533-1731 • 763-546-4300 • Fax:763-546-8260

Copyright© 2007 Zero-Max, Inc.